Features of induction forging machine:
1, a unique cooling circulation system, ensure that the equipment 24 hours of continuous work.
2,full range, high frequency, super audio frequency series, Type 40,60,90,120,160,200,300,400,500.
3, small size, light weight, simple installation, easy to operate;
4, high efficiency, energy saving is very obvious, saving 60% energy than traditional high frequency tube equipment, and saving 20% energy compared with SCR-IF induction furnace.
5, safe, reliable, no million-volt high-pressure, very safe for the operator;
6, almost no oxide layer, produced no exhaust, no wastewater is generated.
7, the frequency bandwidth to meet the different parts of the heating before forging, heat treatment, brazing and so on.
Applications of induction forging machine
(1) Round steel categories:
A. bolts, nuts, drill head hot forge, the car U-bolts, anchor bolt, connecting rod, non-standard parts processing, conductive rod
B. stainless steel tableware, stainless steel bolts and nuts
C. tools: pliers, bolt cutters, pipe clamp, water pump pliers, pliers, wrenches, ratchet wrenches, masonry chisel,
D. Other: sewing gadgets, jack head, boss chair, shackles, hand rings, flowers Lancashire body, feet kidnapper, tricycle axle, briquettes machine Chong-pin, roll gate axis, articulated manifolds, hot-rolled twist drill, Hot-rolled rebar, hot-rolled woodworking drill, bearing
(2) sheet/plate categories:
A. forged stainless steel cutlery, automotive steel plate.
B. sheet folding: folding iron hand jack, metal folding channel, automotive steel, hot rolled construction steel buckle, automotive leaf spring
C. embossed: Iron Works embossing, embossing motorcycle brake pedal heating, sanitary ware.
D. Forming: bending, upsetting head, punching, flatten, step by step tight angle iron molding, from nails, rasp, sanitary ware
(3) pipe deformation: pipe heat distortion, fire extinguishers stretching, stretching cylinders, fans rose shaped brackets bend, pipe up hole, bicycle fork shrinkage, food machinery punching
(4) other categories:
Electric Vehicle wrist, drill rod, drill bits, copper pieces (communication, air conditioning parts), trains pin, watch cases, railway rail pressure ring.
Advantages of energy saving electromagnetic induction heating coil:
First, good energy saving effect: compared to the original resistance wire heating cycle saving effect in more than 30%, relatively different raw materials, production of different products, energy-saving effect change. But in the current energy-saving products have been used up to 80% efficiency
Second, good environmental effect: the production environment can significantly reduce the temperature.
Third, long service life: continuous operation temperature of the heating cycle is only about 100 ° C, there is no problem to replace the heating cycle, relative to the original resistance wire heating to reduce the secondary input.
Fourth, improve product yield: As the heat efficiency of the product, with uniform heating, can significantly reduce the heating time and increase product yield.
Technical parameters of induction forging machine
Model | Input voltage | Input current | Oscillation frequency | Cooling water pressure |
WZP-40 | 320-420V | 2-40A | 10-50KHZ | 0.1MPA |
WZP-60 | 320-420V | 3-60A | 10-50KHZ | 0.2MPA |
WZP-90 | 320-420V | 4-90A | 10-50KHZ | 0.3MPA |
WZP-120 | 320-420V | 6-120A | 10-50KHZ | 0.3MPA |
WZP-160 | 320-420V | 6-160A | 10-50KHZ | 0.3MPA |
WZP-200 | 320-420V | 6-200A | 10-50KHZ | 0.3MPA |
WZP-300 | 320-420V | 6-300A | 10-50KHZ | 0.3MPA |
WZP-400 | 320-420V | 6-400A | 8-15KHZ | 0.3MPA |
WZP-500 | 320-420V | 6-500A | 8-15KHZ | 0.3MPA |