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Automatic Induction Heat Treatment Equipment for Shaft Gear

  • Induction heat treatment equipment include induction heating machine and CNC induction quenching machine tool. CNC hardening machine tool is mainly used for shaft, rollers, pins, gears heat treatment, quenching. Make hardening high efficiency, high precision.
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Advantages of automatic induction heat treatment equipment

 1, the machine uses PC-industrial digital control systems, high performance, debug and easy to use, to the greatest degree of quenching the workpiece to meet the complex needs. 

    2, the machine can achieve quenching mode: continuous scan quenching, and quenching, sub-continuous scanning quenching (by the level of sub-setting, no limit switch, the same below), while sub-quenching. 

    3, this machine is suitable for the typical artifacts (in the appropriate size range) axis: a variety of shaft, step shaft, gear shaft, cam shaft, axle, the cylindrical disk-type parts, end so on. 

    4, the machine control system for reserve electrical heating and cooling water quenching control interface. According to the process of quenching process and the need to control the cooling process. 

    5, low running costs. Just run the workpiece drive motor 250W, machine power consumption less than one-fifth of machinery and equipment. 

    6, the fuselage structure by profile, low cost, light weight, economical and practical. 

    7, easy maintenance, low failure rate, no leakage. 

    8 high degree of automation and production efficiency. 

    9, rail uses linear bearings, high precision, small friction, long life. 

    10, with heavy equipment through the sprocket, chain balance the weight. 


Technical parameters of induction quenching machine tool

Model100015002000
Biggest quenching length1000mm1500mm2000
max. tactical diameter500mm500mm500
workpiece moving speed (mm/s)2-60mm2-60mm2-60mm
rotation speed ( r/min)40-15030-15025-125
tip moving speed   (mm/min)480480480
work piece weight80kg150kg800kg
input voltagetwo phase,380VTwo phase 380vthree phase 
380V
quenching work piece per timesingle/doublesingle /doublesingle phase 

IGBT High frequency induction hardening machine 

Automatic Induction Heat Treatment Equipment for Shaft Gear

  • Ultra-high Energy Efficiency & Low Power ConsumptionAdopts advanced IGBT solid-state inverter technology, converting over 95% of electric energy into heat energy. It eliminates the energy waste of traditional tube heating equipment, cutting your long-term electricity operating costs greatly.
  • Wide Applications
    Supports stepless regulation of heating power, temperature and heating time. It delivers uniform local heating without overburning workpieces, perfectly fitting metal forging, quenching, melting and brazing precision processing demands.
  • Compact Structure & Small Floor SpaceThe integrated IGBT main control unit replaces bulky old-fashioned high-frequency equipment. Lightweight, space-saving design allows easy installation on production lines, mobile operation and flexible workshop layout.
  • Stable Operation & Long Service LifespanIGBT modular components feature strong anti-interference performance, stable continuous 24-hour industrial operation. No fragile vacuum tubes to replace frequently, lowering maintenance frequency and after-sales cost effectively.
  • Safe & Eco-Friendly Working ConditionLow electromagnetic radiation, no open flame and little noise during operation. Built-in overvoltage, overcurrent, overheating automatic protection systems to avoid safety hazards; meets global CE industrial safety standards for export.

Model number

(V)Input voltage

(A)Maximum input current

(khz)Output oscillation frequency

(Mpa)Inlet pressure

(℃)Cooling water temperature

HZP-35KW

380±5%

60

15-30

0.3 

≤40

HZP-65KW

380±5%

120

15-30

0.3 

≤40

HZP-85KW

380±5%

160

15-30

0.3 

≤40

HZP-120KW

380±5%

200

15-30

0.3 

≤40

HZP-160KW

380±5%

300

15-30

0.3

≤40

HZP-200KW

380±5%

400

15-30

0.3

≤40

HZP-300KW

380±5%

500

15-30

0.3

≤40

HZP-400KW

380±5%

650

15-30

0.3

≤40

Automatic Induction Heat Treatment Equipment for Shaft Gear

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